Automatic Aseptic Carton Juice Pulp Filling Machine

• After-sales Service: Available
• Warranty: Available
• Type: Piston Filling Machine
• Model NO.: KY-3300
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Single-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Box
• Packaging Material: Composite Materials
• Size: 5600mm(L)X 2000mm (W)X 5300mm(H)
• Speed: 3300
• Transport Package: PE Film
• Specification: 5600KGS
• Trademark: KOYO
• Origin: Hefei
• HS Code: 8420301090
• Production Capacity: 1set/Month

Product Description

1.Machine features:
1Automatic feeding, sterilization, box making, filling, forming and sealing functions are meticulously completed in a single cycle. The composite material is expertly sprayed with hydrogen peroxide and subjected to high-intensity ultraviolet radiation, followed by drying with aseptic hot air. The packaging box formation, the precise filling of materials and closures are conducted in a controlled sterile room with positive pressure, ensuring aseptic packaging materials and equipment result in UHT-sterilized fruit drinks boasting a shelf-life of up to one year at ambient temperature:
2 The machine's advanced PLC, photoelectric correction, frequency control. Pneumatic, solenoid valve, vacuum system, liquid level control, intelligent electronic temperature control. Automatic fault alarm system. Sterile room components are sourced from Dengjun Germany, Japan, and other renowned countries with well-known brands. The entire machine is crafted from premium stainless steel, boasting an aesthetically pleasing appearance, and ease of operation.utilizing a quality weighing system control, ensuring quantitative filling, with heightened accuracy;
3. Mirror welding technology is employed to guarantee flawless weld formation, eliminating any potential health corner;
4. Product valves and filling head moving parts are shielded with steam barrier protection, with the filling room undergoing steam sterilization;
5. Harnessing the power of programmable logic controllers, our devices ensure seamless and automatic operation, enhancing both efficiency and reliability.

 

6.Product warranty period: Utilizing advanced paper-based composite packaging materials, this solution offers durability and sustainability., the shelf life is 12 months at a stable room temperature of 25 to 30 degrees.
7.Suitable for packing material:
This versatile machine accommodates a variety of packaging materials, including Polyethylene / paper ( cardboard ) / polyethylene / aluminum foil / polyethylene / polyethylene six-layer web base composites, ensuring optimal protection and freshness..

Technical parameters

Model		KF02-L TB
Filling volume		200ml (one machine only can pack one model)
Product name		Aseptic brick- carton Packaging machine
Shelf Life		Juice 9- 12 months Milk 7 months
Filling speed		2000-3000 cartons per hour for 200ml(Stand model)
Overall dimensions		5600mm(L)x 2000mm (W)x 5300mm(H)
Entrance size		2500mm(W)x3500mm(H)
Weight		8600kg
Total Power		49KW (actual power consumption 23kW)
Power Source		50Hz, 380/220V
Operating system		Human machine interface,PLC and touch screen
Chilling system		Pure water
Operationalenvironment		Temperature 10-32ºC , Humidity 20-60% rh
Air source pressure		0.8- 1.0MPa
Air consumption		1.2m3/min  (0.8MPa- 1.0MPa)
Filling temperature	content	15-25ºC
Steam consumption		2.4kg/hr ( 130±5ºC , 0. 17±0.03MPa)
Filling content viscosity		<30cP
H2O2      concentration		30-50%
H2O2      usage amount		1.4-2.5L/hr
Purified      water     usage amount		15L/hr (0.3-0.45Mpa,<20ºC)
Lubricating oil type		320#

Molding diagram for packaging


 

1.	Station chain terminal forming
2	Storage of paper
3	Package roll
4	Splicing support  shaft
5	Automatic splicing  device
6	Guide roller
7	Paper warehouse  driver
8	Entrance of sterile warehouse
9	Squeeze the roller
10	Floating roller
11	Upper forming ring
12	Movable ring
13	Positioning ring
14	Underform ring
15	Double oxygen tank roller
16	Paper tube support ring
17	Grip the inner packing