| Automatic Grade: | Automatic |
|---|---|
| Application: | Cleaning, Detergent, Cosmetics, Drinks, Skin Care Products, Dairy Products, Tea, Vegetable, Fruit, Rice, Flour, Seasoning |
| Forming Function: | Forming, Filling, Seal |
| Driven Type: | Mechanical |
| Material Type: | Solid |
| Packaging: | Bag |
| Customization: |
|---|
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Audited Supplier KY-ABM650 Automatic PP Woven Bag Feeding Packaging Sewing Machine Unit
2. Working principle flow chart
3.Technical parameters:
| No. | Name | Parameters |
| 1 | Main machine dimension mm | 6208.5×3672.5×2191 |
| 2 | Machine machine power | AC380V±10%,50Hz,3phase,5wires,12kW, grounding form:TN-S |
| 3 | Max packing speed | (660~720)bags per hour |
| 4 | Packing weight | (50-70)kg |
| 5 | Working pressure | 0.5-0.7MPa |
| 6 | Air compressor capacity | 10m³/h(0.5MPa) |
| 7 | Material temperature | 0°~40° |
| 8 | Working temperature | 0°~40° |
| 9 | noise level | ≤80dB(A) |
| 10 | Dust removal wind pressure | -0.01~-0.03bar |
| 11 | Dust removal air volume | V=40m³/min(adjustable) |
| 12 | Bag type | Roll of pp bag |
| 13 | Bag material | Non-coated woven bag |
| 14 | Label size | L97mm×W57mm,kraft paper |
| 15 | Bag size(roll pp bag) | Diameter(mm):≤1200mm: Length(mm)a:(1100~1240)mm; Width(mm)b:(550~720)mm; |
| 16 | Bag closing type | Sewing machine,folding machine |
| 17 | applicant | Soybean meal, poultry feed,etc. |
Note:
1. The weighing unit of the packaging machine is an optional product.
2. The roll bag requires uniform and equidistant printing, and the font color must have a significant color difference with the bag body color.
3. The roll bag is placed outside the door of the electric control cabinet on the second floor to open, and the bag roll is placed in the door of the electric control cabinet on the first floor to open.
4.Features:
1. Fully automatic packaging machine, after the equipment is manually placed in the bag roll, it can realize automatic bag making, automatic bag supply, automatic bag loading, automatic bag opening, automatic detection, automatic weighing, automatic filling, automatic packaging, automatic label delivery, high degree of automation.
2. The specially developed woven bag making machine adopts the continuous bag feeding method of automatic winding, automatic cutting, hemming, sewing and automatic bag feeding of the woven bag tube, which can quickly, stably and reliably provide packaging machine bags and Open the bag.
3. Friendly man-machine interface design, using touch screen and PLC programmable control system, the man-machine interface display operation is clearer, simpler and more user-friendly. The equipment has a fault self-checking function, and faults can be quickly eliminated according to the touch screen prompts.
4. The equipment has high safety, adopts a closed structure, and is equipped with an interlocking device. If the staff enters the equipment, the equipment will automatically stop and alarm, and the equipment can be restarted after manual confirmation and reset.
5. The unique patented woven bag opening technology makes the bag opening stable and reliable.
6. The transmission mechanism adopts the mode of servo motor and gear transmission to ensure flexible, accurate and fast completion of each action.
7. The unique automatic lifting conveyor adopts single-point drive and four-point vertical lifting, with a wide range of lifting heights, accurate and stable lifting, and strong bearing capacity.
8. The weighing system adopts advanced measurement structure, specially designed three sensors, scientific and reasonable layout, so that the weighing bucket can bear reasonable force, which greatly improves the stability and anti-interference ability of the equipment.
5. Introduction of the main packaging machine
5.1 packaging machine components
a. Fully automatic bag making unit
The fully automatic bag making unit is composed of a bag feeding mechanism, a bag injection mechanism, a rubbing hot cutting assembly, a conveying mechanism, a folding and seaming mechanism and a bag feeding mechanism.
The whole automatic bag making unit is controlled by servo motor, which ensures the precision and control of the bag making process.
The specially designed pre-tightening bagging mechanism cooperates with the servo motor to precisely control the entire bag-shooting process, effectively improving the yield of bag-making and reducing material waste in the bag-making process for customers.
Double folding and seam mechanism, the bag mouth is folded twice continuously during the folding process, so that the strength and sealing of the bag mouth are doubled, and the possibility of leakage of the bag mouth is eliminated.
b. Bag feeding device
The bag feeding mechanism is mainly used to suck up the woven bag horizontally placed on the bag preparation platform during the continuous production process and rotate it 90 degrees to send it to the position of the bag clamping and bag opening mechanism. , the bag feeding mechanism is reset, and so on.
c. Flip door shrinking and bag opening device
When the bag feeding device transports the woven bag to the shrinking and clamping station, the sensor on the bag feeding machine senses the position of the bag, and sends out the completion signal of feeding the bag. Hold the bag mouth. At the same time, shrink and open the bag and discharge.
d. Bag holding device
In the process of material filling, the pallet of the bag holding mechanism moves upward to hold the bag and bear the packaging weight of the material. After the material is filled, the holding plate moves to hold the bag filled with material, and at the same time, the clamping plate clamps the bag mouth flat, and then pushes the cylinder to move the bag from the unloading station to the clamping mouth for shaping.
e. Grip shaping
The main function of this mechanism is to introduce the woven bags filled with materials to the finished product conveyor and enter the sewing station. The belt of the clip shaping bag guide is driven by a servo motor to meet different speed and sewing requirements.
f. Vacuum generator
The vacuum source of the packaging machine is provided by the vacuum generator:
g buffer bucket
For connecting belt scales to automatic packaging machines
I. Control Panel
All actions of the packaging machine are controlled on this panel.
5.2 Packaging machine interlock
a. Bag feeder alarm for lack of bags
When the bag storage of the bag feeding machine is used up, the indicator light and buzzer will alarm. If the bags are not supplied in time when all the woven bags are used up, the packaging unit will automatically stop working.
b. Insufficient air pressure
When the air pressure is lower than the set value, the packaging machine stops working. At the same time, the indicator light and buzzer alarm.
c. Clamping and opening the bag
When the empty bag is not clamped or the bag mouth is not fully opened, the empty bag that fails to be loaded is automatically blown out of the bagging area.
d. disconnection
The sewing bag disconnection alarm. At the same time, the packaging machine stops.
e. Safety door switch
The packaging machine automatically stops when the safety door is opened.
f. Chain shutdown of subsequent processes
The packaging machine provides a chain signal. If there is a fault or a pause signal in the subsequent process, the packaging machine will stop after receiving the signal.
Detailed photos:
5.3 Main configuration
| No | Parts | Brand | category |
| 1 | PLC | Mitsubishi(Japan) | Electrical parts |
| 2 | Touch screen | ||
| 3 | inverter | Delta(Taiwan) | |
| 4 | Low voltage electrical appliances | Weidmuller(Germany) | |
| 5 | Position limit switch | Omorn(Japan) | |
| 6 | Photoelectric/Proximity Switch | Turck (Germany) and SICK (Germany) | |
| 7 | Vacuum pressure switch | SMC(Japan) | |
| 8 | Load cell | METTLER TOLEDO (USA) | |
| 9 | relay | Schneider (France) | |
| 10 | Temperature controller | Omorn(Japan) | |
| 11 | Thermocouple | Omorn(Japan) | |
| 12 | Vacuum sucker | Special craft homemade suction cup | Mechanical part |
| 13 | Cylinder | SMC (Japan) and AirTAC (Taiwan) | |
| 14 | Solenoid valve | SMC (Japan) and Festo (Germany) and AirTAC (Taiwan) | |
| 15 | Servo motor | Delta (Taiwan) or Huichuan | |
| 16 | Planetary reducer | Wuhan Planet |
| 1.Who we are? |
| We are manufacturer of automatic weighing packing machines , located in Hefei city,Anhui province,China.We were founded in 1998, already engaged in this packaging field more than 20 years. |
| 2.What we are producing and selling? |
| Our products mainly includes automatic vertical weighing packing machines,automatic vacuum packing machine,automatic filling line,automatic bulk packaging& palletizing line, automatic secondary packing line for baler bags in plastic bag / pp woven bag/carton and ancillary equipment. |
| 3.Do we have our own production R&D team? Yes,We have professional teams for machine design,drawing making,machine assembling and testing,we also have a professional service team who can go abroad to help customer install and test the machines,also giving training. |
| 4.Do we have experience in non-standard design? |
| Yes, we have designed and made some non-standard design packaging lines for customers, such as the screw weigher for ice cubes, which greatly reduces the problem of ice agglomeration We designed and developed bag edge folding & sealing and bottom flatting device on packing machine to make more beautiful bag shapes.We developed a high speed continuous packaging machine for increasing the packaging speed to 100bags per min.We developed a lifting screw metering machine to solve the dust problem in the ultra fine powder packaging process,etc. |
| 5.What certifications have our products passed? |
| Our products have passed ISO9001:2008 and CE certificates. |
| 6.How to pack our machines? |
| After the machine is cleaned up, it is wrapped with film first, and then packaged in a wooden export box. |
| 7.What after-sales service can we provide? |
| 7.1we can communicate with shipping agent and delivery machine for customer; 7.2we will offer customer the user manual,electrical diagram,installation video,etc. 7.3we will offer customer documents for clean custom,includes commercial invoice,packing list, bill of lading, certificate of origin,etc. 7.4 we will answer questions online from customer any time. 7.5we can send engineer to abroad for helping customer install & test machines and training. 7.6In the case of non-man-made damage, we will express the accessories free of charge and let the customer replace it. If it is deemed damaged, we only charge the cost price for the spare parts. |
| 8.Which countries are our products sold to? |
| Vietnam, Indonesia, Thailand, Malaysia, Cambodia, Singapore, South Korea, Japan, Colombia, Peru, Uzbekistan, Russia, Egypt, Syria, Iran, United States, etc. |
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Audited Supplier 
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